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I cast for rifle, and typically a 308 bullet is cast and sized to .310". So as a rule, are pistol bullets cast 1 or 2 thousands larger than "nominal"? Any issues loading the larger diameter in dies or chambers? Looking to do , 357, 9MM and 45acp.

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Revolver, you want to match the cylinder throats, auto's I'd run them .001 or .002 over. No problems, so long as they do chamber.


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I reload for all the cartridges you mentioned. Yes, you would typically use cast handgun bullets .001" or .002" over bore size. As mentioned above, more is not a problem as long as they chamber.

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I use the same sizer die for 9mm, 357, and .358 cal rifles; bullets end up .3595-.360" depending on hardness. That works well in all of them; as long as they chamber freely they aren't "too big".

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Wow, that's .004" over for a 9.

Last edited by WayneShaw; 10/28/16.
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I've never slugged a 9mm bore that actually measured .355, all the 9mm bores that I slugged were .357.

So .359 is correct in those barrels, and accuracy is better when the bullet is fatter, when that matters, as long as it fits into the chamber.

CZs are the only pistols I've run into that seem to have a problem with chambering.

In my way of thinking these days, .002 over is minimum with cast, again considering feeding and chambering.


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Originally Posted by WayneShaw
Wow, that's .004" over for a 9.


The only barrel that's ever given me trouble sizing that way was a Lone Wolf replacement Glock barrel; the chamber was tight for anything but jacketed ammo with .355" bullets. I lapped that chamber out, because super tight chambers in semi-auto pistols are generally a stupid idea; no more issues and the accuracy is very good.

Last edited by Yondering; 10/28/16.
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So if you cast for a 9MM, the as cast bullet likely won't be 357, maybe but not much more. So all you're doing is lubing.

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Originally Posted by WayneShaw
So if you cast for a 9MM, the as cast bullet likely won't be 357, maybe but not much more. So all you're doing is lubing.


Well it depends on both the gun and the mold selected. No all 9mm bores are alike dia. wise they run the gamut,for instance my 9mm want shoot anything under .357 accurately and none of the Lee molds designed for the 9mm will cast that large for me as I tried several and ended up selling them to individuals that they did work for.

With Lee molds I ended up buy a 125 gr. 38 cal. molds and sizing the bullets to .358 it works just fine with no issues. Not all molds are created equal as some of the custom mold for 9mm cast larger than spec. bullets to begin with so you can size them accordingly. http://noebulletmolds.com/NV/index.php?cPath=34&osCsid=cipki0lda8b46p66ut8eu99pn0

Last edited by res45; 10/29/16.

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Originally Posted by WayneShaw
So if you cast for a 9MM, the as cast bullet likely won't be 357, maybe but not much more. So all you're doing is lubing.


No, not at all.

Since I have some 9mm barrels that are a .357" bore, I don't cast with anything smaller than that. All of mine drop ~ .358-.359", whether they were made that way or not. I don't lube bullets any more, I powder coat, so that adds a little to the size as well.

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Use a bullet with a bevel base or bell your cases slightly, belling is not an option with cases like the 9mm & .45 acp that headspace on the mouth of the case.

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Originally Posted by gunswizard
Use a bullet with a bevel base or bell your cases slightly, belling is not an option with cases like the 9mm & .45 acp that headspace on the mouth of the case.


WHAT?


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Steelhead is right, Wayne. The protocol for sizing to revolver throat diameter was worked out eons ago. Ignore groove diameter when sizing for a revolver. Call Ed Harris and ask him if in doubt.

As for belling case mouths, it's better than relying on bevel bases to get yourself into the case. Adjust the seating die erase the bell is all you have to do. It helps if the brass is all the same length for that.

I wish I had a throater to loan you like the one we been trading back and forth!


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Originally Posted by Gibby
Originally Posted by gunswizard
Use a bullet with a bevel base or bell your cases slightly, belling is not an option with cases like the 9mm & .45 acp that headspace on the mouth of the case.


WHAT?


That's what I said!!


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Originally Posted by gunswizard
Use a bullet with a bevel base or bell your cases slightly, belling is not an option with cases like the 9mm & .45 acp that headspace on the mouth of the case.


Hmm, seems he's never heard of that new fangled thing called a taper crimp die.

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Taper crimp? Wow...what'll they think of next??

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Originally Posted by gnoahhh
Originally Posted by Gibby
Originally Posted by gunswizard
Use a bullet with a bevel base or bell your cases slightly, belling is not an option with cases like the 9mm & .45 acp that headspace on the mouth of the case.


WHAT?


That's what I said!!


I catch him saying stupid $h!t about hand loading many times. Either he does not hand load (he says 40 years)or is not mechanically inclined. Most of his statements are "internet repeats" when it comes to hand loading.


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I'd also add that don't worry if the bullets are little bigger than the cylinder throats, so long as they chamber your cylinder will be your sizing die.

It's not good if your cylinder is smaller than your bore, but I've about never seen that.

My Smith's, in 38 tend to run tight, while my Rugers, tend to run larger.

I shot .359 in everything. It matches my Ruger and they chamber in my Smith's.


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Originally Posted by Steelhead


It's not good if your cylinder is smaller than your bore, but I've about never seen that.



I could be mis-remembering something I learned long ago, but it seems there were some S&W revolvers in .45 Colt that had this problem. I think that would be the 25-2s, specifically.


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Ruger 45s were/are prone to undersized throats(.449-.450) to bore condition as were Colt Pythons(.355-.356).

Almost every Smith 25-5 and 25-2 had large throats (.454-.457).

Shooting bullets larger than the throat can cause plating on the cylinder face in wheelguns, which doesnt harm anything and is miles better than scrubbing a barrel and getting crappy accuracy.

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