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Posted By: GonHuntin Shipping container cabin - 03/08/12
For those who asked for more details on my shipping container cabin I posted on the "cabin porn" thread.......rather than hijack that thread, I thought I'd start a new one. .

I started out with a 20 foot container.......looked around at all the dealers but didn't want to pay their asking price, so I posted an ad on Craigslist and bought this one.

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I really wanted a 40 foot container, but couldn't get it positioned near my shop to do the conversion work.

After many hours of figuring out the best layout, I started by cutting out the window openings with a plasma cutter. I built frames from 2.5x2.5x3/16th angle which were installed from the inside of the container......then, I installed additional 2" X 2" X 3/16" angle on the outside of the container.....this "pinches" the container walls between the inner and outer window frame (on the sides). The frames are welded and bolted in place and covered with a 3/16" steel plate shutter, with 1 1/2" X 3/16" flat stock used to stiffen the edges of the shutters The hinges are made from tubing and round stock. The shutters are secured from the inside with pins and latches and from the outside with a locking mechanism I designed and built. The steel shutters are held open with straps when the cabin is occupied.


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[img]http://img.photobucket.com/albums/v380/GonHuntin/container%20cabin%20project/IMGP2821.jpg[/img]

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Posted By: GonHuntin Re: Shipping container cabin - 03/08/12
I then framed the walls and wired the cabin for both 110 and 12 volt lighting, 110 volt recepts. I wired an outside connector to connect a generator and ran that to a breaker box.

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I purchased an 8000 btu zero clearance direct vented propane heater and needed to vent it through the side of the container. The vent cap on the heater does not have a screen to keep out bugs, and I am certain that the local mud dobber wasps would have found their way in and built nests in the heater, not to mention all the dust and crud that would have blown in! I also needed a way to seal the intake/exhaust vent pipes through the side of the container......the corrugated sides of the container were a problem to seal, so I came up with this idea.

I had a piece of 6" schedule 80 pvc, so I bought a coupler and then cut it into 3 pieces.

I bought a 10" X 10" outdoor rated electrical junction box and cut a hole in the back of the box to accept the pvc pipe and cut a matching hole in the container wall, mounted the box to the side of the container and slid the pipe through the container wall and into the junction box. I used a piece of the coupler to flange the pipe, then sealed the pipe/flange at the back of the junction box. I cut another piece of the coupler to match the contour of the container wall and slid it over the pipe on the inside of the container and sealed it.

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I used 3/4" Advantech "engineered wood" over 1" Dow "blue board" rigid foam insulation over the factory container floor........this gave me at least some insulation on the floor without leaving it exposed under the container where critters could dig it out.

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I debated about insulating the container........they tend to sweat and I was concerned that fiberglass insulation would hold moisture resulting in rust, mold and rot.......so, I bit the bullet and had it sprayed with expanding foam.......lots of $$$......but really the best solution.

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[img]http://img.photobucket.com/albums/v380/GonHuntin/container%20cabin%20project/IMGP2773resize.jpg[/img]

I then framed an interior wall about 3' in from the double doors.......this wall would serve as a divider between a dry storage area and the living space and would house the AC unit and both walk and storm doors......it also served as a convenient location to mount the breaker box......this 3 foot space provides storage for the generator, batteries and propane tanks when the cabin is not occupied. The propane tank is fitted with a quick disconnect that couples to a matching fitting on the end of the cabin opposite the doors.

[img]http://img.photobucket.com/albums/v380/GonHuntin/container%20cabin%20project/IMGP2823.jpg[/img]


[img]http://img.photobucket.com/albums/v380/GonHuntin/container%20cabin%20project/IMGP2802.jpg[/img]

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Posted By: GonHuntin Re: Shipping container cabin - 03/08/12
The interior was sheathed with 7/16 OSBI, followed by trimming out the windows, I built and installed a folding table, counter top, stove/oven combo out of an old travel trailer and the heater. I built twin size bunks and purchased 2 "bed in a box" from Sam's Club.......these beds were not cheap, but are VERY nice.

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The 6500 BTU AC unit kept the inside temp at 76 when it was 105 outside and the heater keeps it toasty warm on the lowest setting.......the spray foam insulation was worth the cost!

This is the last photo I have.....this was taken the day the cabin was moved to my hunting property......since then, I have set the cabin on large flat stones mortared in place and leveled.......added a sheet metal roof, an awning over the doors and finished the side awning.......I still need to build the porches.

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The cabin sits just a few yards from my pond and I intend to spend time sitting on the porch just enjoying the view!!

















Posted By: Scott F Re: Shipping container cabin - 03/08/12
A true tail of making a real silk purse out of a sows ear. Really great job of designing and working through the problems. You did well.
Posted By: ltppowell Re: Shipping container cabin - 03/08/12
Lookin' good Bro! One of my old friends has one made from an old rail car and as much as it gives my wife convulsions, I' want to convert an old scholl bus into a rolling camp.
Posted By: byc Re: Shipping container cabin - 03/08/12
Outstanding!

What does a basic container in perfect condition, (meaning for the task) cost?

Thanks for taking the time to share.

Posted By: NH K9 Re: Shipping container cabin - 03/08/12
Quote
I' want to convert an old scholl bus into a rolling camp


What size bus, LT?

George
Posted By: ltppowell Re: Shipping container cabin - 03/08/12
Really, really long.
Posted By: ltppowell Re: Shipping container cabin - 03/08/12
Finkster.
Posted By: eh76 Re: Shipping container cabin - 03/08/12
Very nice GonHuntin!
Posted By: NH K9 Re: Shipping container cabin - 03/08/12
Laffin'!

I was just curious if it was going to be a sort, solo camp or one big enough for the entire family. grin

George
Posted By: Scott F Re: Shipping container cabin - 03/08/12
Originally Posted by ltppowell
Lookin' good Bro! One of my old friends has one made from an old rail car and as much as it gives my wife convulsions, I' want to convert an old scholl bus into a rolling camp.


I am forbidden from even bringing up the school bus thing. She will not listen to another word about it. grin
Posted By: ltppowell Re: Shipping container cabin - 03/08/12
I knew exactly what you were looking for. Remember, I'm recovering from all the [bleep] you're just now considering.
Posted By: GonHuntin Re: Shipping container cabin - 03/08/12
Originally Posted by byc
Outstanding!

What does a basic container in perfect condition, (meaning for the task) cost?

Thanks for taking the time to share.




Don't know where you are, but around here (Oklahoma), a 20' container goes for about $2500........it took awhile, but I managed to get this one for about $1450.
Should be cheaper the closer you are to a port.

Posted By: ltppowell Re: Shipping container cabin - 03/08/12
I don't understand it. Women just seem to have some kind of prejudice against school bus RV's.
Posted By: Scott F Re: Shipping container cabin - 03/08/12
I gave up trying to understand long ago and just accept it as fact.
Posted By: fat_daddy Re: Shipping container cabin - 03/08/12
looks great
Very nice, I like that a lot!
Posted By: TLB2 Re: Shipping container cabin - 03/08/12
Nice work. I like it.
Posted By: WyoCowboy Re: Shipping container cabin - 03/08/12
nice job, and yes I understand the wife vs. school bus camper problem, I even had a deuce and half running gear ready to go to make a, 4x4, multi-fuel, school bus, attack camper, and she wouldn't have any part of it.
Posted By: Scott F Re: Shipping container cabin - 03/08/12
Women! They just do not have the vision.
Posted By: kamo_gari Re: Shipping container cabin - 03/08/12
Way cool. Thanks for taking the time.
Very nice. Thanks!
Originally Posted by ltppowell
Finkster.


where did u ever learn such a [bleep] up word?
Posted By: eh76 Re: Shipping container cabin - 03/08/12
some redneck who got hit by scrapnel said it once or twice....
[bleep] inbreds i tell u
Posted By: srp Re: Shipping container cabin - 03/08/12
Wow. You are one creative individual. Thanks for sharing.
See my thread about an available school bus.
Posted By: Winnie Re: Shipping container cabin - 03/08/12
That is cool!

That is better than a using standard materials. It is an armor plated hunting cabin that only the most determined thief would be able to take on.
Sea Containers ROCK,...I sure like my shop, built / configured outta' em'.

Mask up, the "Any ocean" paint on those are nothing to be breathing,...when cutting / welding.

at normal temps maybe THE most stable place one could be.

Well done, and all blessings.

GTC
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I sold a quality 40'er about 5 years ago for $1,200... Exactly what I paid for it.
Originally Posted by DeerSkinner
That is better than a using standard materials. It is an armor plated hunting cabin that only the most determined thief would be able to take on.


So,....nobody catches, deals with vandals/ thieves in areas where folks "hunt", in your neck of the woods ?

No flame, just curious as to how the Bastids SURVIVE , "standard materials" notwithstanding ?

Their activities (determined thief), if a "problem", would seem to be one pretty simple to sort out.

no challenge,flame ,or conflict intended.

Hanging known thieves is not without appeal, ...is it ?

GTC

Posted By: AKHntr Re: Shipping container cabin - 03/08/12
Ken Howell has a bus for sale on here.
Originally Posted by AKHntr
Ken Howell has a bus for sale on here.

Or gratis, Gladys! laugh
Very nice work. I use them to house 5 to 15 kV reactive load banks:

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Extremely cool!
Posted By: GonHuntin Re: Shipping container cabin - 03/08/12
Thanks for the compliments......The container cabin replaced an old 5th wheel travel trailer that had been broken into many times and it was nearly impossible to keep rodents (2 and 4 legged) out of it.......so far, this has been both rodent and insect free!

Posted By: T LEE Re: Shipping container cabin - 03/08/12
Very nice Sir and well executed.
Posted By: GeauxLSU Re: Shipping container cabin - 03/08/12
Originally Posted by GonHuntin
I then framed an interior wall about 3' in from the double doors.......this wall would serve as a divider between a dry storage area and the living space and would house the AC unit
Looks great and well worth the effort! Question: I know jack about AC units, and I know you said it cools the cabin but does having the 'outside' portion of the window unit it in a sealed small compartment like that (vs. open air) not affect it's operation in some fashion? Probaby just showing my 'ignernce'. Won't be the last time. blush
Posted By: TBREW401 Re: Shipping container cabin - 03/08/12
Very nicely done.

How did you move it to the site?

The person in the top bunk will need an extra blanket when the ac is crankin' smile
Posted By: T LEE Re: Shipping container cabin - 03/08/12
I imagine ya leave the outer doors open when in use.
Originally Posted by Scott F
A true tail of making a real silk purse out of a sows ear. Really great job of designing and working through the problems. You did well.
+1 That's pretty cool.
Originally Posted by T LEE
I imagine ya leave the outer doors open when in use.
Otherwise the AC won't work.
Posted By: GonHuntin Re: Shipping container cabin - 03/09/12
Originally Posted by GeauxLSU
Originally Posted by GonHuntin
I then framed an interior wall about 3' in from the double doors.......this wall would serve as a divider between a dry storage area and the living space and would house the AC unit
Looks great and well worth the effort! Question: I know jack about AC units, and I know you said it cools the cabin but does having the 'outside' portion of the window unit it in a sealed small compartment like that (vs. open air) not affect it's operation in some fashion? Probaby just showing my 'ignernce'. Won't be the last time. blush



T Lee got it right, you leave the end doors open.


Originally Posted by TBREW401
Very nicely done.

How did you move it to the site?

The person in the top bunk will need an extra blanket when the ac is crankin' smile



I had a container company move it to my shop and then to the site.

The AC vents can be pointed away from the bunk, so it's not as bad as it would seem.
Posted By: eh76 Re: Shipping container cabin - 03/09/12
Dang nice digs gonhuntin! If I had a permanent place here I would do the same.
Posted By: djs Re: Shipping container cabin - 03/09/12
Nice job. It will serve you well.
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