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Posted By: Bull_Elk Eaton G80 locking diff. - 10/20/13
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?
Posted By: K1500 Re: Eaton G80 locking diff. - 10/20/13
I have had experience with 3 Chevy's with them and 2 without. They work great and for me if a truck doesn't have the G80 locker it is a deal breaker. I have done a little bit of snow driving and have heard others say a locker can get you in trouble in the snow, but I have not experienced that (see recent thread here about that). They work exceptionally well for mild off road/farm use. I'm not a rock crawler/mud bogger, so I don't know if they are lacking in that arena.
Posted By: DoeDumper Re: Eaton G80 locking diff. - 11/01/13
The G80 in the Gm's is an aweosme locker.
Posted By: TwoTrax Re: Eaton G80 locking diff. - 11/01/13
My current 2500HD Dmax has one and I have owned 2 other trucks with them. If there is a down side to them I have not found it. I firmly believe there have been a few times they saved my bacon.
Posted By: Jamison Re: Eaton G80 locking diff. - 11/01/13
Originally Posted by Bull_Elk
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?


Just do a google search on the Gov-lock locking diff... It is quite possibly the most hated locker in the off road world. They are known for coming apart inside the diff due to being made of cast metal instead of nodular iron. The mechanics behind how it works make it a ticking time bomb if you put any heavy use on it off-road. It'll probably last if you just occasionally go off-road or don't pull anything or if you don't run an oversized tire...They aren't really re-buildable without a $200 tool, so if it ever gives you trouble, put a real locker like a Detroit or an ARB in and don't look back.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/01/13
Originally Posted by Jamison
Originally Posted by Bull_Elk
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?


Just do a google search on the Gov-lock locking diff... It is quite possibly the most hated locker in the off road world. They are known for coming apart inside the diff due to being made of cast metal instead of nodular iron. The mechanics behind how it works make it a ticking time bomb if you put any heavy use on it off-road. It'll probably last if you just occasionally go off-road or don't pull anything or if you don't run an oversized tire...They aren't really re-buildable without a $200 tool, so if it ever gives you trouble, put a real locker like a Detroit or an ARB in and don't look back.


That's interesting. My '04 diesel has a G80. It tows occasionally. The daily driver tune for several years has been 750/1350 and I'm not easy on it....never a problem with the diff. A couple years of dragstrip runs at 900+hp/1700tq and still no broken gear. I know several guys who make more power than I do and race their trucks a lot more than I race mine......those differentials just don't have problems. I know guys who sledpull competitively with built engines....no problems. I know guys who do a lot of heavy towing....no problems ever. A lot of guys run big tires and enhanced power.....they don't have problems either. And I've never on any diesel forum heard of anyone breaking one of those differentials either towing or offroad. But after reading your post I guess mine's gonna break any time.
Posted By: fish head Re: Eaton G80 locking diff. - 11/01/13
^^^ That.

I've had zero problems with the G80 in my truck and I've NEVER hesitated to tow anything or drive off-road. It it ever breaks I'll fix it rather than replace it with something different.

If you don't drive like Ivan "Ironman" Stewart in a Baja 500 it might help it last longer. grin

Posted By: Jamison Re: Eaton G80 locking diff. - 11/04/13
Originally Posted by Ackman
Originally Posted by Jamison
Originally Posted by Bull_Elk
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?


Just do a google search on the Gov-lock locking diff... It is quite possibly the most hated locker in the off road world. They are known for coming apart inside the diff due to being made of cast metal instead of nodular iron. The mechanics behind how it works make it a ticking time bomb if you put any heavy use on it off-road. It'll probably last if you just occasionally go off-road or don't pull anything or if you don't run an oversized tire...They aren't really re-buildable without a $200 tool, so if it ever gives you trouble, put a real locker like a Detroit or an ARB in and don't look back.


That's interesting. My '04 diesel has a G80. It tows occasionally. The daily driver tune for several years has been 750/1350 and I'm not easy on it....never a problem with the diff. A couple years of dragstrip runs at 900+hp/1700tq and still no broken gear. I know several guys who make more power than I do and race their trucks a lot more than I race mine......those differentials just don't have problems. I know guys who sledpull competitively with built engines....no problems. I know guys who do a lot of heavy towing....no problems ever. A lot of guys run big tires and enhanced power.....they don't have problems either. And I've never on any diesel forum heard of anyone breaking one of those differentials either towing or offroad. But after reading your post I guess mine's gonna break any time.


Just passing on info...don't shoot the messenger. Hit ANY real offroad website like Pirate and you will see what I mean. Gov-locks are known to have weak construction and I have personally seen a couple grenade on the rocks.
I don't think you guys understand the kind of usage I am talking about, though. Towing your boat and driving down a logging road doesn't qualify...There is a guy in my club that runs one in his Duramax 2500 Z71 (750/1100)and tows his Jeep to runs with it and it performs fine for that kind of duty. Put it on the rocks with that kind of torque turning 40+ inch tires and you WILL find its weakness...
Originally Posted by Jamison
[quote=Ackman] Put it on the rocks with that kind of torque turning 40+ inch tires and you WILL find its weakness...


Or run into a mudhole where you've got the tires spinning fast so they'll clear, then bouncing out of the mud and having a tire grab a rock.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/05/13
Originally Posted by Take_a_knee
Originally Posted by Jamison
[quote=Ackman] Put it on the rocks with that kind of torque turning 40+ inch tires and you WILL find its weakness...


Or run into a mudhole where you've got the tires spinning fast so they'll clear, then bouncing out of the mud and having a tire grab a rock.


My daily driver - medium - tune is 750/1350. Without traction bars it jumps around pretty bad under hard acceleration. The Caltracs were off for a couple weeks...... I raced a guy on the street and it got to bouncing real bad. After settling down the tires burned for about 30' before a U-joint sheared. The differential is fine.

I know people who tow often and heavy. A couple tow real heavy....like about 29K gvw....highway, mountains, dirt roads to remote camp areas, etc. They work the crap out of their DMax's. The G80 in these trucks isn't troublesome. After 6yrs of abuse one guy has a bit of clutch wear, no breakage.

Most DMax's come with these and they don't break towing or with big tires. Hell, you think drag racing isn't hard on drivelines? Boost launch a 5,500-7,000lb truck and go 10's or 9's? Lots of people do it, I know several. Those rearends hold up fine, they just aren't troublesome.

My jeep guy neighbors beat the crap out of their rigs in rocks and mud. Stuff breaks. They run high dollar custom drivelines. And what they do isn't the same as using a pickup truck.
Posted By: Jamison Re: Eaton G80 locking diff. - 11/05/13
Originally Posted by Ackman
Originally Posted by Take_a_knee
Originally Posted by Jamison
[quote=Ackman] Put it on the rocks with that kind of torque turning 40+ inch tires and you WILL find its weakness...


Or run into a mudhole where you've got the tires spinning fast so they'll clear, then bouncing out of the mud and having a tire grab a rock.


My daily driver - medium - tune is 750/1350. Without traction bars it jumps around pretty bad under hard acceleration. The Caltracs were off for a couple weeks...... I raced a guy on the street and it got to bouncing real bad. After settling down the tires burned for about 30' before a U-joint sheared. The differential is fine.

I know people who tow often and heavy. A couple tow real heavy....like about 29K gvw....highway, mountains, dirt roads to remote camp areas, etc. They work the crap out of their DMax's. The G80 in these trucks isn't troublesome. After 6yrs of abuse one guy has a bit of clutch wear, no breakage.

Most DMax's come with these and they don't break towing or with big tires. Hell, you think drag racing isn't hard on drivelines? Boost launch a 5,500-7,000lb truck and go 10's or 9's? Lots of people do it, I know several. Those rearends hold up fine, they just aren't troublesome.

My jeep guy neighbors beat the crap out of their rigs in rocks and mud. Stuff breaks. They run high dollar custom drivelines. And what they do isn't the same as using a pickup truck.


You have convinced yourself that the Gov-lock is good for you and that is all that matters.... My point is that other people have not had had your golden experience.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/06/13
Originally Posted by Jamison
Originally Posted by Ackman
Originally Posted by Take_a_knee
Originally Posted by Jamison
[quote=Ackman] Put it on the rocks with that kind of torque turning 40+ inch tires and you WILL find its weakness...


Or run into a mudhole where you've got the tires spinning fast so they'll clear, then bouncing out of the mud and having a tire grab a rock.


My daily driver - medium - tune is 750/1350. Without traction bars it jumps around pretty bad under hard acceleration. The Caltracs were off for a couple weeks...... I raced a guy on the street and it got to bouncing real bad. After settling down the tires burned for about 30' before a U-joint sheared. The differential is fine.

I know people who tow often and heavy. A couple tow real heavy....like about 29K gvw....highway, mountains, dirt roads to remote camp areas, etc. They work the crap out of their DMax's. The G80 in these trucks isn't troublesome. After 6yrs of abuse one guy has a bit of clutch wear, no breakage.

Most DMax's come with these and they don't break towing or with big tires. Hell, you think drag racing isn't hard on drivelines? Boost launch a 5,500-7,000lb truck and go 10's or 9's? Lots of people do it, I know several. Those rearends hold up fine, they just aren't troublesome.

My jeep guy neighbors beat the crap out of their rigs in rocks and mud. Stuff breaks. They run high dollar custom drivelines. And what they do isn't the same as using a pickup truck.


1) You have convinced yourself that the Gov-lock is good for you and that is all that matters....
2) My point is that other people have not had had your golden experience.


1) No.... I've not convinced myself of anything. My truck has the 11.5" 14bolt rear. It's the limited slip G80 option. And it's not gov-lok.

2) The op asked about the G80 option, didn't mention what truck. The self styled ex-purts on here jumped all over it. But G80 has different versions with different vehicles. Funny....... several people with lots of G80 experience - not just with the diesel version - have had good luck with them, think they're great.

Posted By: Ruger280 Re: Eaton G80 locking diff. - 11/06/13
I had one in a 1982 10 bolt that eventually quit working after 100K miles or so. At that time there was a rebuild kit but I never got around to it. It never grenaded or anything like that, just didn't lock up. Had one in a 1992 10 bolt which worked great as long as we had it. My 2005, same as Ackman's, after 125K it still works great as well. The G80 is not for rock crawling no doubt about that.
Posted By: toad Re: Eaton G80 locking diff. - 11/07/13
G80s are very cheap to free from guys dumping them to install Detroit Lockers or ARBs.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by toad
G80s are very cheap to free from guys dumping them to install Detroit Lockers or ARBs.


Depends on which G80 it is. That's a factory designation for limited slip. Which actual differential it is depends on what it's going into.
Posted By: toad Re: Eaton G80 locking diff. - 11/08/13
the G80 is made by Eaton. they all share the same design.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by toad
the G80 is made by Eaton. they all share the same design.


G80 is the factory designation for limited slip option. What gets put in depends on the truck. But hell, think whatever you want. doesn't matter.
Posted By: toad Re: Eaton G80 locking diff. - 11/08/13
then maybe you could show us a G80 made by anyone else but Eaton..
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by toad
then maybe you could show us a G80 made by anyone else but Eaton..


It's not about who makes it. It's about there being different units under the G80 designation. Not all G80's are the same piece.
Posted By: toad Re: Eaton G80 locking diff. - 11/08/13
The G80 is not an Eaton Detroit Locker, nor is it an Eaton Truetrac. it is THIS ONE

the part number will vary depending on which diff it is used in.
Posted By: Jamison Re: Eaton G80 locking diff. - 11/08/13
Toad is correct. The G80 is the designation by GM, but all G80's are made by Eaton. Different sizes of the same locker for different size vehicles. The ones with the worst rep are the 1970s models they put in the 14 bolt due to them grenading when they spool up one tire spinning and then lock up.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by Jamison
Toad is correct. The G80 is the designation by GM, but all G80's are made by Eaton.


But not all G80's are the same differential. And there're others besides your dreaded gov-lok.
Someone posts he bought a truck with G80 option. Didn't say what truck it was but right away you start blasting.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by toad
The G80 is not an Eaton Detroit Locker, nor is it an Eaton Truetrac. it is THIS ONE

the part number will vary depending on which diff it is used in.


The G80 just means limited slip.......different rearends according to which vehicle it goes into. There are several versions of the G80 option......the 14 bolt diff is a real good one.
Posted By: Jamison Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by Ackman
Originally Posted by Jamison
Toad is correct. The G80 is the designation by GM, but all G80's are made by Eaton.


But not all G80's are the same differential. And there're others besides your dreaded gov-lok.
Someone posts he bought a truck with G80 option. Didn't say what truck it was but right away you start blasting.


See, that's where you are wrong...ALL the G80's in TRUCKS are the Eaton M Locker, also known as the Gov Lock. The G80 option in CARS is a different limited slip or posi unit, but he TRUCKS(all models) are the Eaton locker, just different model numbers depending on which axle the truck has.

See below:
Here's the service bulletin from GM about the proper lubricant and use of additives (I added the bold and underline):

GM Said:

LOCKING DIFFERENTIAL LUBRICANT (SERVICE INFORMATION) #91-4-109
SUBJECT: LOCKING DIFFERENTIAL (G80) LUBRICANT - (SERVICE INFORMATION)
VEHICLES AFFECTED: ALL LIGHT TRUCKS EQUIPPED WITH G80 REAR AXLE ALL YEARS
Some light duty trucks equipped with locking rear axles (G80) may exhibit rear axle chatter, especially when turning a corner from a stop.
This condition of alternate engagement and disengagement of clutches in differential assembly is usually caused by contaminated axle lubricant.
To correct this condition, drain and refill the rear axle with SAE 80W-90 GL5 (P/N 10950849).

The use of any additive in locking rear axles (G80) is not recommended. Rear axle additives are designed for use in limited slip differentials which are normally installed in cars. All light duty trucks equipped with RPO G80 make use of a locking differential and the use of additives will delay the engagement of the locking mechanism and may decrease axle life.

VEHICLES/COMPONENTS INVOLVED: ------------------------- ---- Some light duty trucks equipped with locking rear axles, RPO G80.
SERVICE PARTS INFORMATION:
Part Number Description ----------- ------------------ 10950849 Lubricant, Rear Axle (1 litre)
Parts are currently available through CANSPO.
WARRANTY INFORMATION:
As specified in Light Duty Truck Maintenance Schedules, locking rear axle fluid drain and refill is required owner maintenance at the first engine oil change. Failure to drain and refill the rear axle as specified may contribute to a later axle chatter condition. Refer to the appropriate Light Duty Truck Maintenance Schedule or service manual, section OB, for further details on change intervals.
General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.
� Copyright General Motors Corporation. All Rights Reserved.


I'm not sure how much more clear I can be. The OP said he bought a TRUCK with the G80 option, therefore he has an Eaton M Locker or Gov Lock...
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Jamison....none of this service bulletin crap has anything to do with anything. If you're saying that all GM limited slips are gov loks, and all gov loks break, you're simply full of sh#t.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/08/13
Originally Posted by Jamison
Originally Posted by Bull_Elk
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?


Just do a google search on the Gov-lock locking diff... It is quite possibly the most hated locker in the off road world. They are known for coming apart inside the diff due to being made of cast metal instead of nodular iron. The mechanics behind how it works make it a ticking time bomb if you put any heavy use on it off-road. It'll probably last if you just occasionally go off-road or don't pull anything or if you don't run an oversized tire...They aren't really re-buildable without a $200 tool, so if it ever gives you trouble, put a real locker like a Detroit or an ARB in and don't look back.


Jamison's original BS. No clue which truck Elk has, or which rear end his G80 refers to. Is it an 11.5", 10.5"? Or a smaller 10 bolt? The 14 bolt is a G80 code. And one of the really strong differentials out there. Handles unGodly abuse. Most DMax diesels come with the towing options and is equipped with the G80 limited slip option, I haven't seen a sticker without them. No the G80 doesn't break when you pull something or run an oversized tire. And it's not the same differential as in my '94 light duty 3/4T. Or small block gas trucks. Go to a GM diesel forum....a great many of those guys have modified engines, some extremely modified. A great many of them race. Lots of them tow heavy. And most run oversize tires. Ask now many differentials have broken.

Trying to come on like the authority. Now you're waffling. You and that toad guy....a couple of toads.
Posted By: toad Re: Eaton G80 locking diff. - 11/08/13
you are still 'confused' (at best). IF his truck has the G80 option, it WILL have the Eaton Mlocker 'Gov lock'.


Originally Posted by Ackman
Go to a GM diesel forum....a great many of those guys have modified engines, some extremely modified. A great many of them race. Lots of them tow heavy. And most run oversize tires. Ask now many differentials have broken.

Wow. That took all of 30 seconds to find.


Duramax forum. 2008 black LMM CC/SB 4x4
"So i was going to change the fluid in my Duramax with the G80 locker and found a piece broken inside. My truck is pretty much stock."
Duramax diesels forum. 07 2500HD CC LBZ
"G80 sucks. This has to be the most disappointing part of this truck."
"IMHO the g80 sucks i have broke 3 of them and it cost alot of money each time."
diesel place forum. "DMAX 2500HD. My truck is sitting at the dealership right now getting the G80 differential torn down due to excessive metal shavings after only 5000 miles."
06 Chevy CC/SB 4x4
"My g80 just snapped some ring (3 places) on the drivers side of the diff."

Posted By: Jamison Re: Eaton G80 locking diff. - 11/09/13
Originally Posted by Ackman
Originally Posted by Jamison
Originally Posted by Bull_Elk
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?


Just do a google search on the Gov-lock locking diff... It is quite possibly the most hated locker in the off road world. They are known for coming apart inside the diff due to being made of cast metal instead of nodular iron. The mechanics behind how it works make it a ticking time bomb if you put any heavy use on it off-road. It'll probably last if you just occasionally go off-road or don't pull anything or if you don't run an oversized tire...They aren't really re-buildable without a $200 tool, so if it ever gives you trouble, put a real locker like a Detroit or an ARB in and don't look back.


Jamison's original BS. No clue which truck Elk has, or which rear end his G80 refers to. Is it an 11.5", 10.5"? Or a smaller 10 bolt? The 14 bolt is a G80 code. And one of the really strong differentials out there. Handles unGodly abuse. Most DMax diesels come with the towing options and is equipped with the G80 limited slip option, I haven't seen a sticker without them. No the G80 doesn't break when you pull something or run an oversized tire. And it's not the same differential as in my '94 light duty 3/4T. Or small block gas trucks. Go to a GM diesel forum....a great many of those guys have modified engines, some extremely modified. A great many of them race. Lots of them tow heavy. And most run oversize tires. Ask now many differentials have broken.

Trying to come on like the authority. Now you're waffling. You and that toad guy....a couple of toads.


I'm trying to figure out where I am waffling. I showed you a GM Service bulletin where it plainly states that the G80 option in TRUCKS are LOCKERS, not limited slips. There are many places online, including your beloved diesel forums, where you can plainly find info that ALL G80 LOCKERS in TRUCKS are the Eaton MLocker. It doesent matter which truck or rear end the OP has, if it is in a truck, it is an Eaton M Locker or GovLock. Just different versions of the same design....

You are making yourself look like a retarted kid who can't read and comprehend what is plainly put before you, so you have to resort to referring everyone to other forums where I have already been and found that majority of people there only run them until they can afford a real locker...See the post above.
I am going to agree to disagree on this subject and leave it alone. I like to read the forums for enjoyment, and not once did I ever claim to be an expert othis subject,, I merely passed along first hand info from the rigs I have seen in my Offroad club. You feel free to rant and rave all you want now, you are the one making yourself look like a fool.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/10/13
Originally Posted by Jamison
Originally Posted by Bull_Elk
I just ran through the RPO's on a used truck I picked up and it shows it has the eaton G80 locking rear differential. Anyone out there have/had one and knows the positives or negatives?


It'll probably last if you just occasionally go off-road or
1) don't pull anything or if you
2) don't run an oversized tire...


Bull Elk mentions G80 option on his truck, doesn't say anything about which truck. And you come on with this bullsh#t. G80 is the GM designation for limited slip or traction control or whatever you care to call it. In anything from Camaro or Caprice to S-10's to 1 ton HD pickups. Neither GM nor Eaton have ever called anything "gov-lok", even the particular trouble prone unit you're talking about. Along with Auburn, Eaton makes lots of different units and one is a really good limited slip differential. The G80 option 14 bolt is very strong.

1) The G80 option not strong enough to tow? Are you friggin' crazy? Again, complete nonsense. The GM diesel trucks are madefor towing, the G80 option is basically standard on them. They're very strong. Hammer these things on the dragstrip with slicks, they don't break. Guys sledpull with them. And I couldn't even tell about all the people - just the ones I know personally - who regularly work the crap out of their trucks towing way over GM max spec.

2) The G80 won't hold up to oversize tires? That's a real dumb one. Just as many GM diesels out there with oversize tires as not. And lots of tow rigs have oversize tires.

You should just keep quiet about this stuff. It doesn't make you look like an authority, makes you look like a dope.
Posted By: toad Re: Eaton G80 locking diff. - 11/10/13
read slowly so you can maybe understand. if it is a GM Truck and has the G80 option, it WILL have the Eaton Mlocker (commonly called the 'Gov Lok') installed when shipped from the factory.



Posted By: Jamison Re: Eaton G80 locking diff. - 11/10/13
Like I said, obviously you can't read or comprehend facts so I am going to agree to disagree and move on...
Posted By: fish head Re: Eaton G80 locking diff. - 11/11/13
After reading this thread I have determined that a G80 differential is ...


THE BEST IN THE WORLD !!!
Posted By: Jamison Re: Eaton G80 locking diff. - 11/11/13
LOL
Posted By: Ackman Re: Eaton G80 locking diff. - 11/12/13
Jamison you're absolutely right. The G80 is that eaton nonslip. You'd been going on about how bad they are, but since the 11.5" unit holds up really well I thought it must be some other Eaton, maybe a true track. But they're all that same basic Eaton unit in 4 or 5 different sizes for different sized gears.

Like shooting forums, lots of people go onto several of the different diesel forums. Diesel forum guys are into modifications and performance and very often push the limits. And like with other forums, when something breaks or doesn't work right it's often because that thing is a pos. And they tell everyone. There's hardly ever "the rest of the story".......how much hp, no traction bars(?), what caused/preceded the failure - huge abuse, maybe they'd been fooling with it, wrong lube, no lube, what previous owner did? or who knows what. The Dmax forum you mention has 527 members and several postings about G80 failures. And whenever you see a posting like that on any forum there're also a whole bunch more people talking about no problems and how much they like it. You probably didn't see those.....or the guy who said he was wanting a G80 for his Dodge "because the Torsen unit keeps crapping out."

I'm surprised there aren't a whole lot more with problems. Consider there are more than 1.5Million G80's out there behind Dmax's alone. Add non-diesel trucks and SUV's and all the other applications over the last few decades and that's a huge number of G80's. Majority of truck and suv owners don't go on forums and they leave things stock. They just buy 'em and use 'em. Like a friend in Texas....been using DMax's since '01 for towing a cattle trailer - 19,000 lbs loaded - about 50k miles/yr all over Texas in a lot of 100+ degree weather. No broken differentials. Here in mountain snow country my dealer sells very few cars, mostly trucks and suv's. Each is G80 equipped. The service dept fixes "maybe" one per year. The parts manager said about 10 to the service dept in his 15yrs there. Very few problems.

If mine ever goes it won't be because it's crap. It'll be because I've enjoyed running it for years with 3-4X factory power at the wheels.
Posted By: Jamison Re: Eaton G80 locking diff. - 11/12/13
Believe it or not, I own one, too. Had one in the truck before my wife's current Suburban. Had one in the Suburban before that... None of them completely crapped out yet, so I am not an internet commando talking about something I don't own. Had one issue with the first Suburban, it would lock up in a turn occasionally and sound like it was coming apart at the seams...
I know there are LOTS of them out there, and like the Walker trigger in a Remington 700, not all of them are bad. BUT, just like the Walker trigger, there is a basic flaw in the design. There has to be a 100 rpm difference in the two wheels before it locks.
When you spool up a 38"+ tire in the air or dirt and then catch it on a rock or hard ground, the casing of the locker is weak enough that that centrifugal force CAN cause it to grenade. They are amazingly sturdy when you are on flat ground (asphalt) on a track or street and both wheels have a good bit of traction, whether racing or towing, and you don't violently start or stop one tire while the other one is moving fast.
Its a well known fact that the guys like me on the rocks will find a weak point if there is one. That is why I directed the OP to a real offroad site like Pirate4x4 to do some research. His only question was about the positives and negatives-- You gave him the positives, I gave some negatives. Neither of us know what his intended use for the truck is, so he will have to decipher the facts and decide for himself...
There are over 1.5 million Duramax equipped vehicles out there, but just because they have DMax, doesn't mean they have a G80 differential. Like most things, they are an option.
Point taken though on the sheer number of them out there across several vehicles lines.
Posted By: fish head Re: Eaton G80 locking diff. - 11/12/13
I'm an "expert" smile on G80s so just to clear up some common misperceptions about recommended gear oil here's the skinny.

The Bulletin that Jamison posted is one source of confusion and in particular this part ...

The use of any additive in locking rear axles (G80) is not recommended. Rear axle additives are designed for use in limited slip differentials which are normally installed in cars. All light duty trucks equipped with RPO G80 make use of a locking differential and the use of additives will delay the engagement of the locking mechanism and may decrease axle life.

From the above it seems as though friction modifiers are not recommended for use in G80s but that's not quite right.

Automatic Locking Differential Lubricants. [Note from Michael Asmussen, Torque Control Products Division of Eaton Corp.] We recommend the following lubrications for our locking differentials:
1)Texaco 2276; Synthetic 75 W90; Gm Part # 9986115
2)Texaco 9622; Mineral based 80W90; GM Part # 9985290
3)Texaco 2080; Synthetic 75W140 (heavy duty applications); GM part # 9985991
Note - All of the above lubes are preblended with friction modifier. No additional modifiers are necessary or recommended. As far as other lubes are concerned, any standard GL 5 lube will work, but the units perform optimally with the three listed above.


All common gear oils have FMs which is acceptable provided they don't contain a high concentration and they do vary. I called Valvoline and their Performance dino gear oil contains 3% FM. Other brands can have as high as 8% FM.

Here's another issue concerning the use of synthetic gear oil from Amsoil.

[5] Do not use synthetic lubricant in axles using RTV sealant.
American Axle has only approved the use of Synthetic GM P/N
12378261 as follows: All 8.6" rear axles.All 9.5" rear axles
built before mid-FEB 1998 are not compatible, after mid-FEB
1998 are compatible.All 10.5 inch rear axles built prior to
March 3, 1999 are compatible if axle shaft hub RTV sealer
is replaced with GM gasket P/N 327739.


Hope this helps anyone that wants to service their dif.
Posted By: Mossy Re: Eaton G80 locking diff. - 11/12/13
Originally Posted by thin_man
There are over 1.5 million Duramax equipped vehicles out there, but just because they have DMax, doesn't mean they have a G80 differential. Like most things, they are an option.
Point taken though on the sheer number of them out there across several vehicles lines.


The G80 is standard on Dmax trucks. If you buy a Dmax,you get a G80 in the diff.
It hasn't always been the case and not every Dmax goes into an noncommercial HD truck. wink
Posted By: Ackman Re: Eaton G80 locking diff. - 11/13/13
Originally Posted by Mossy
Originally Posted by thin_man
There are over 1.5 million Duramax equipped vehicles out there, but just because they have DMax, doesn't mean they have a G80 differential. Like most things, they are an option.
Point taken though on the sheer number of them out there across several vehicles lines.


The G80 is standard on Dmax trucks. If you buy a Dmax,you get a G80 in the diff.


It's supposedly an option but they're on (most) every Dmax so in effect they're standard. Maybe they've become standard now? A friend's '01 actually came with an open diff. It was also built 13yrs ago, now it's a 9 second race truck.
Posted By: Ackman Re: Eaton G80 locking diff. - 11/13/13
Originally Posted by Jamison

Neither of us know what his intended use for the truck is, so he will have to decipher the facts and decide for himself...


Actually it's an '05 2500HD, CC, 4X, 6.0 gas, tows a bumper pull 29' trailer. I asked him several days ago.

Very damn few people are gonna be putting 38's on their fullsize pickup and rock climbing, or running it through mud bogs.

The guy was testing soil today. Pulls a 12,600lb trackhoe and a bunch of tools on a 4000lb trailer, behind his '03 Dmax........over all kinds of Utah ground, way over 300K miles, no diff. problems.
Posted By: Jamison Re: Eaton G80 locking diff. - 11/13/13
Nice, I'd love to have one like that to pull the Jeep.
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