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My T-REX Project - A 577 Tyrannosaur is born - aka The Dinosaur Killer

Hello All,

It was back in July of 2015 that I purchased 2 rifles from xausa (Bill), a fellow forum member here on AR. These rifles were built in the late 1970's by Bill and his partner, a then well know Custom Gunsmith named H.W.Creighton. All of the Creighton installed barrels are marked "CR" which stands for "Creighton Proof". Both rifles were chambered in a wildcat caliber developed and named by Bill as the 577 VSRE.

That stood for a .577 bullet used in a Very Short Range Express rifle.

Bill's 577 VSRE cartridge is based on a 577 Nitro Express case that is shortened to 2.500" with its rim rebated to .583" diameter, the same size diameter as a 460 Weatherby Magnum rim. Some 15 years later, upon the development of the 585 Nyati by Ross Seyfried, a variation of that same case, with a 2.787" case length and a .579" diameter rim, could be shortened by approximately 3/10 inches and used for the 577 VSRE cartridge without the laborious reworking of the head of a 577 Nitro Express case. Perhaps you could now call Bill's 577 VSRE, the 585 NYATI SHORT.

[Linked Image]

The whole purpose of Bill's 577 VSRE cartridge was to obtain the same ballistic performance of the 577 Nitro Express Double Rifle, except in a bolt action repeating rifle. That being 2050 fps with a 750g bullet.

The reason Bill built 2 rifles in the same 577 VSRE caliber was that the first rifle was a development rifle to work-up stock / barrel configuration. It was built on a P-14 Enfield action as a single shot. The brown stripe in the Laminated stock is a walnut spacer that was from various experimental dimensional changes that Bill tried during the rifles testing. The second rifle, the one actually intended for hunting, was built on a "G" series Winchester Model 70 push-feed action, as a repeating rifle. I've had a lot of fun with both of these rifles.

The 577 VSRE P-14 Enfield Single Shot. Modified Laminated stock - 12-1/2 pounds.
[Linked Image]

The 577 VSRE Winchester Mod 70 repeater. Mc Millan Stock - 12-1/4 pounds.
[Linked Image]

The Winchester is topped with a 4x24 Noske Scope #528 LER w/ Post in Weaver Rings & Bases.
[Linked Image]

What started this project was by an accidental discovery of a set of RCBS 577 T-REX dies on Ebay. The .577 Tyrannosaur or .577 T-Rex is a very large and extremely powerful rifle cartridge developed by A-Square in 1993 on request for professional guides in Zimbabwe who escort clients hunting dangerous game. The cartridge is designed for use in "stopping rifles" intended to stop the charge of dangerous game. The 577 contains a .585-inch diameter 750-grain Monolithic Solid Projectile which when fired moves at 2,460 ft/s producing 10,180 foot-pounds of force. This is perhaps the most powerful bolt action cartridge of all times.

While I was searching for a set of 500 Jeffery dies, I found the 577 T-REX dies. They were quickly purchased for less than 1/4th the current retail price.

My thinking was that that perhaps someday I'd find one of the original A-Square rifles in 577 T-REX caliber, and I'd already have the reloading dies. Well, with the dies now in hand, I set about searching for some 577 T-REX brass, and found that AHR was offering the brass at a very reasonable price. By week's end I had the brass also.

After a month-long search for an original A-Square rifle in 577 T-Rex caliber, it occurred to me that I didn't need 2 rifles in 577 VSRE caliber. The P-14 single shot would be a good candidate for a make-over. Since the bore was the same, all that needed to be done was to re-chamber the rifle to the new cartridge, and modify the bolt face and extractor to fit. I decided to do it.
[Linked Image]

The first step in the project was to remove the barrel from the action. Fortunately, I have a Master Machinist / Gunsmith for a friend that had made a special barrel vise, and had a vast assortment of barrel and action bushings to go with it. He invited me to come over and use his tools.

The barrel was clamped in the vise with the appropriate barrel bushings.
[Linked Image]



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Then the special split-bushing for the P-14 Enfield action was fitted to the action.
[Linked Image]

Next the action wrench was clamped over the bushing and tightened to the action.
[Linked Image]

Finally, a sharp rap with a lead hammer was all that was needed to spin the action loose from the barrel.
[Linked Image]

With a bushing selection like this, shown in the tool box, every type of action and barrel could be easily separated. There were even a few unfinished bushings in case a "special" needed to be made, as was the case for the custom barrel on this P-14 action.
[Linked Image]

With the action and barrel separated, it was now time to re-chamber the barrel. I had hoped to rent a chamber reamer for this "one-time" project, but I found no one had a 577 T-REX reamer to rent. After fruitless posts requesting to borrow or rent a reamer, or even to have someone do the re-chambering job for me, I was left with only one option; purchase a new reamer. But from who?

Searching the Gunsmithing Forums on several sites for chamber reamer sources, led me to Dave Manson, of Dave Manson Precision Reamers.

Dave Manson Precision Reamers
8200 Embury Road
Grand Blanc, MI 48439 USA
810-953-0732

Here is his Web Page address. Dave's Web Page contains a 32 page on-line catalog of not only reamers, but hundreds of precision gun related tools and gauges. Check it out.

https://mansonreamers.com/

I was absolutely amazed at the multitude of favorable comments that I found on various Gun related Internet Forums, complimenting Dave and his precision reamers. Comments like; ".. All of my reamers are from Dave Manson...", and "...Dave was very helpful, extremely knowledgeable, and responsive..." "...Reamers I have received are excellent and quickly made.." "..To sum it up, Manson is everything..."

It wasn't long before I was talking to Dave about purchasing a reamer. And yes, I have found all the above statements to be true. Dave Manson not only makes an excellent product, he offers personal service, and even offers an "expedited service" for AR Forum Members. And, he even has a rebate program.

Although standard delivery is 6 - 8 weeks, my 577 T-REX reamer arrived in a little over 3 weeks. It was professionally packaged in a slide-top "wooden" box. Wow! I haven't seen those since the 60's. I fully understand now why so many have given Dave so much praise.

[Linked Image]

Although I was lacking the large equipment for chambering, I have completed dozens of hand chambering projects over the years. Calibers as small as .14 up to as large as .700NE caliber. Here is the method I used. I mounted the barrel vertically in a vise over a catch pan.

[Linked Image]


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I inserted an empty 577VSRE case, into the existing chamber and measured the distance from the case head to the barrel end. This would be the same distance required for the 577 T-REX to head space correctly. Note: this measurement was only for an approximation as the actual final reaming is done by "feel" on an empty case to obtain exact head space.

[Linked Image]

To start the reaming, I plugged the bore with 2 squares of toilet paper about 1" beyond the pilot of the reamer, and then I filled it with oil. I carefully inserted the reamer and hand turned it a couple dozen times. I then removed it and cleaned it free of chips. I pushed the chip laden oil and toilet paper wad down through the barrel, and out the muzzle into the catch pan. I followed this with another clean wad, passing it through the barrel as well.

[Linked Image]

I then inserted an empty 577 T-REX factory case, and measured. I repeated this process by again plugging the barrel, inserting the reamer, and filling around it with oil. I reamed, cleaned and repeated this as many times as necessary until the chambering job was nearing my original measurement of the 577 VSRE case.

[Linked Image]

[Linked Image]

When I got close to the initial measurement. I screwed the action onto the barrel and tried to close the bolt on an empty 577 T-REX case. Note: the bolt was stripped bare so that neither the extractor, nor the firing pin assembly, would interfere with the "feel" of the bolt closure. As per plan, the bolt would NOT close. So, the reaming was repeated, but this time with only 2 or 3 turns of the reamer. And, again the action was screwed in place, and I tried to close the bolt on a Factory case. In this final "feel" for head space, I used a new case with each test to eliminate the possibility of a case shoulder being worked back from repeated testing. It took only 4 times to repeat this until I could close the bolt and ever-so-slightly "feel" the case in the new chamber. Perfect minimum head space was obtained.

[Linked Image]

Although this is a slow process, sometimes taking more than an hour, the results are excellent and worth the time. On this job, it took exactly 1 hour to re-cut the bolt face and re-shape the extractor for the new 577 T-REX case, and another hour to ream the chamber for the new case.


[Linked Image]


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[Linked Image]

[Linked Image]

So, finally I have a 577 Tyrannosaur rifle, albeit NOT an A-Square Hannibal repeater. I left it a single shot, not wanting to deal with all the work to make it a repeater. And, since it is a single shot, I filled the mag box area with 1 pound of cerrosafe to bring the weight up to 12-3/4 pounds, loaded. Nice thing about using Cerrosafe is; it weighs almost as much as lead, but has a very low mentling point of about 130 degrees, so it doesn't damage the wood when you melt it and pour it in. Also, its easy to heat it up and remove it later. If the weather warms up a bit, I'll take my new Dinosaur Rifle it to the range for a test run, and post the results here.

[Linked Image]

[Linked Image]

[Linked Image]


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Well done and interesting.
I enjoy watching others fire such beasts.


Imagine your grave on a windy winter night. You've been dead for 70 years.
It's been 50 since a visitor last paused at your tombstone.....
Now explain why you're in a pissy mood today.
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Thank you for sharing very informative. I am envious of your skills and resources the rifle I admire but don't think I would want to bench rest that one. Ross Seyfried thought the T-Rex just might be too much of a good thing or actually it might have been the Nyati he said that about? Me I'm a wimp anything much more than a 458 Win. is too much of a good thing but they sure are fun to shoot occasionally.


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Very nice,but I'll stick with my "little" .460 Wby.


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Proper bullet placement + sufficient penetration = quick, clean kill. Finn Aagard

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Hello fishdog52

Hello Tejano

Hello elkhunterm

Thanks for the reply.

This has been a real fun project.

And here's my final "2-cents" worth. I just couldn't resist.

[Linked Image]


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Hello All,

I got a chance to get out to the range today. Nice, but cold.

Here's the results of my starting load. Lots of room for increased velocity, but a nice pleasant starting load. Only 5,350 ft/lbs muzzle energy, but a fun load with only 80 ft/lbs recoil.

The black circle is 6" in diameter to the outside. The inner white is 3-3/8" in diameter. The 3-shot group is 1-3/8" high at 50 yards, which puts it dead-on at 125 yards, and 2" low at 150 yards.

This is about as good as I can do with iron sites. Even surprised me. smile

[Linked Image]


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Very nice rifle. You do great work. Very interesting read....and thanks for sharing.

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Loved the story man! That thing is half beauty and half beast!

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HelloSD300

Hello Overkill375

Thanks for the reply.

Although the barrel is only 22" long, the sight radius is 26-1/2". The peep sight and the square front post, with a gold inlay, really help in aiming.

[Linked Image]


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Buckstix,

I have to say I love these posts that you share that show all these odd and interesting rifles and I admire your machinist skills. That's a very neat rifle, but I don't imagine I would enjoy shooting it. Too much of a good thing! Seems like it would loosen a few fillings... wink


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Hello Azar,

Thanks for the reply.

After a while, you get used to the recoil of these big stompers. Besides, filling are easily replaced if you have a good dental program. eek


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You better jump on the next flight to Jurassic park to see if that dog will hunt!!!!


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Hello jmp300wsm,

Thanks for the reply.

If there were such a flight, I'd be on it. I'd love to see what this rifle would do to a charging Rex. smile laugh


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Instead of a charging Rex,would love to use it on a huge bull elephant!


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Hello elkhunternm

Thanks for the reply.

Yes, that would be nice. But neither are in my future.


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nice wright up .i enjoyed it thank you

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Originally Posted by elkhunternm
Very nice,but I'll stick with my "little" .460 Wby.


No chit, or a 14# 577 double to help soak up some recoil.

Cool Stuff! Buckstix.


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