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I've been meaning to put this little primer together for a while, but just never got a round tuit. But this w/e I had some time on my hands, so here ya go.

OK, the problem as far as I'm concerned is that the world is full of critters that need to be blown to smithereenies at every opportunity. By which I mean any spider larger than a half-dollar, any venomous snake, and any rodent that takes up residence where I don't want it.

Since I most always have a blaster strapped to my hip, I thought it might serve if I was to buy some CCI shotshells and see how they worked. Well, they don't work very well at all, unless you're REAL close to the critter in question, which is kind of contrary to the whole point of carryin' a blaster.

So in 2001 I read an article in the Gun Digest handguns annual about how to make "magnum" 45 Colt and 44 Mag shotshells. I tried it out and found a recipe that works like gangbusters. I've been slayin' snakes, tree-rats, and mice with these things for over 10 years.

Here's the deal: a CCI 44 Magnum shotshell holds about 100 gr of #9 shot. But if you make your own "magnum" shotshells, your 44 Mag shells will hold about 180 gr of shot, and your 45 Colt shells will hold 200 gr of #9 shot, and about 210 gr of #12 shot! The difference on the receiving end is truly impressive.

Since I almost always carry a .45 Colt revolver when out hunting, I mostly make and use this caliber. I have a handful of .44 Mag shotshells (which are a LOT harder to make, trust me).

So here's how you do it. (This might take a few posts to get it all done. Please bear with me.)

Okay. First thing, always start with a clean, well-organized reloading bench. A messy reloading bench is a recipe for disaster. Don't ask me how I know this.

[Linked Image]

Now, the base cartridge for your .45 Colt "magnum" shotshell is the .444 Marlin case.

[Linked Image]

What you need to do first thing is measure the length of your SHORTEST .45 Colt revolver (cylinder length, I mean, not barrel). For me, it's the Single Action Army. Here's a Uberti SAA clone, the blackpowder first generation frame of which is my shortest 45 Colt cylinder.

[Linked Image]

Once you've measured your cylinder, you need to measure out your 444 Marlin cases...

[Linked Image]

...and then cut them to length in a vise using a hacksaw. I forgot to take pix of me sawing up cases. Trust me, it's not that hard if I can do it. Use your case-mouth chamfering tool to clean up the edges are you're ready to size the necks.

The big problem with the 444 Marlin case is that it binds in the cylinder throats. So what I do is run the 444 Marlin cases up into a .44 Magnum sizing die to narrow the neck down, like so:

[Linked Image]

As you can see, I size the necks down about 1/2". It's not rocket science, all you need to do is size 'em down until you can fit them in the cylinder without pushing them too hard.

By the way, as any serious reloader will tell you... after making sure you have a clean bench for your projects, you should never, never, EVER, imbibe alcohol while reloading.
grin

[Linked Image]

Beer's okay, though.

Now, prime your cases using large rifle primers. Large pistol primers won't work. Don't ask me how I know this. Just use large rifle primers.

[img]http://i1200.photobucket.com/albums/bb332/DocDarkside/444Marlinbrassheadstamp.jpg[/img]

Charge the cases with 6.0 gr of Unique...

[img]http://i1200.photobucket.com/albums/bb332/DocDarkside/Adding6grUnique.jpg[/img]

And now you're ready for the wads.

I use AA .410 wads, as shown. They are too long, though, so you'll need to push one into a powder-charged case, then mark it with a felt marker to know how short to cut them. Then you cut a bunch of wads up with a utility knife.

[img]http://i1200.photobucket.com/albums/bb332/DocDarkside/410wads.jpg[/img]

[img]http://i1200.photobucket.com/albums/bb332/DocDarkside/Marking410wads.jpg[/img]



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Okay, now after you cut your wads down to size, fit them in the cases, but not all the way down.

Get some acrylic/silicone bathroom sealant/caulk, and squeeze some out on a piece of cardboard. Use some sort of tool thingy to spread some silicone caulk on the wad petals. This will serve to glue the wads into the cases, so they don't fall out when you're walking around with them in your pockets. Again, don't ask me how I know this.It's a long story and it involves a washing machine and a very expensive repair bill.

Just glue the damn wads into the cases.



[Linked Image]


Now you're ready for the shot! Isn't this exciting?

I like #12 shot for most purposes. I'll show you why a bit later. You can buy #12 shot, which some people call "dust", from Ballistic Products Inc. They're on the innanet and if it can be fit into a shotgun of any kind, including a 45 Colt handgun, they sell it.

[Linked Image]


I also use #8, or better yet #9 shot, for squirrels and flying targets like claybirds, starlings, and such like.

Put your shot in a powder pan, like this, and pour the shot into the wad/case combo. You want the shot to come almost up to the rim of the case. Use a 3/8 or 5/16 bolt to tamp down the shot. You'll need to add a bit more shot on top after that, to bring the shot load up to within about 1/8" of the rim of the case.

[Linked Image]


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Great tutorial Doc gonna save this except load 44 mags.


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Thanks for the pics. That's not unlike to the method Hamilton Bowen outlines in his book "The Custom Revolver" for making loads for his .45 Caliber Paradox Rugers.


Last edited by Oregon45; 04/08/12.
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Thats awesome, thanks for taking the time to show us how to do that.

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Okay, after you get the shot in the shells, you need to seal up the end. I tried card wads, but they suck. Either they don't hold the shot in place, or they screw up your pattern.

So what I do is seal the end of the case with silicone caulk, like so:

[Linked Image]

Push the caulk down into the cartridge cases using a wet finger (same as finishing a bead on a bathtub). I then push a couple-several pieces of shot into the caulk so I can tell what size shot the cartridge has in it.

Let it cure for 24 hours, and your shotshells are good to go. They won't shake loose or leak in your pockets because the silicone seals 'em up tight.

Here's some shot patterns from this afternoon. First, #8 shot at 2 yards and 4 yards. These were shot out of a Ruger BH 7.5" barrel.

[Linked Image]

[Linked Image]


As you can see, the 2-yard pattern is pretty tight, but at 4 yards it's got some "holes" in it that are as big as a snake's head, which isn't good. I don't have any #9 shot right now, so I couldn't show you how much better #9 patterns than #8 does. Regardless, you probably want to keep your shots on snakes inside a range of 2-3 yards if you're using #8 shot.

On the other hand, #12 shot is a napalm bomb at 2 yards and 4 yards:

[Linked Image]

[Linked Image]

They might call it "dust", but let me tell you that these tiny pellets will bounce back off a pattern board at 2 yards and draw blood!

But the real tale is in the damage they do on tissue. Since I didn't have any snakes handy to shoot, here's a tomater and a lime shot with the #12 shot at 3 yards:

[Linked Image]


I like the #12 shot not only because of its dense pattern, but the shot is too light to do much collateral damage. You can shoot rats, mice, and other critters in the garage or barn with these loads and not have to worry about your background... the shot are too small to put a hole in sheet metal or tires or such.

#8 shot does a pretty good number on the fruit as well:

[img]http://i1200.photobucket.com/albums/bb332/DocDarkside/Fruitand8shot.jpg[/img]



You can make a similar shotshell for a .44, but the parent case is a lot harder to work with. I've used .303 British cases for my .44 loads, but you need to grind down the rim to get them to fit and it takes a lot of time. But like I said, once you've got your cases made, they reload quickly and they last for freakin' ever.

The .45 Colt shotshells are pretty quick to load up, once you have your cases made. For walkin' around in the brush, I load one shotshell up front in the cylinder, with the rest of the loads being a standard cast bullet load. A load of #9's will kill squirrels out to about 4-5 yards. But when I go wading the rivers with a flyrod, I will load up 2 or 3 shotshells because the water moccasins down here are pretty aggressive.


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pretty interesting stuff, even though I don't have a .45 Colt at the moment smile I definitely do need to straighten up my reloading bench, though, so it's at least as neat as yours grin

The .445 Supermag case has the same head as the .44 mag, and is about .325" longer. Starline sells the brass, so it may be a good candidate for the .44 mag shot shell.

so what's the diameter of a .410 wad? ~.415 or so? It fits a .44 mag case?


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Yeah, a 410 wad fits in a 44 cal case.


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Those look pretty keen. A lot of folks use wax to fill the ends. The thing I don't fully understand is your parent case. Why the .444? Why not use the .460 S&W instead, probably negating the need to cut the case and also allowing for a tighter fit in the cylinders? A .454 Casull could also be utilized, which would for sure be easier to obtain.

An evil snake accosted my daughter out by the old cow shed the other day but unfortunately the dread viper had hid by the time I made my next round armed with the Governor. The thing actually reared up and hissed at her.

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Originally Posted by tex_n_cal
pretty interesting stuff, even though I don't have a .45 Colt at the moment smile I definitely do need to straighten up my reloading bench, though, so it's at least as neat as yours grin

The .445 Supermag case has the same head as the .44 mag, and is about .325" longer. Starline sells the brass, so it may be a good candidate for the .44 mag shot shell.

so what's the diameter of a .410 wad? ~.415 or so? It fits a .44 mag case?
If you don't have a 45 Colt at the moment, you need to forget about cleaning the bench for the time being and get yourself out and buy a 45!

[Linked Image]

Last edited by ColeYounger; 04/09/12.
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Originally Posted by ColeYounger
Those look pretty keen. A lot of folks use wax to fill the ends. The thing I don't fully understand is your parent case. Why the .444? Why not use the .460 S&W instead, probably negating the need to cut the case and also allowing for a tighter fit in the cylinders? A .454 Casull could also be utilized, which would for sure be easier to obtain.


I started making these shells back in 2001, at which time the .460 didn't exist. There was a reason for not using the 454 case, but damned if I can remember what it was. In any case, I've still got a bunch of these cut-down 444 cases on hand, so that's what I use. When I run low on 'em I'll likely switch to the 460 case.

"Tighter fit" ain't the problem. One thing I didn't discuss above was that the first time you fire these shells, you'll only get about 2/3 the shot in them because you have to fire-form the cases to fill the cylinders, as it were.

Originally Posted by ColeYounger
An evil snake accosted my daughter out by the old cow shed the other day but unfortunately the dread viper had hid by the time I made my next round armed with the Governor. The thing actually reared up and hissed at her.


That's a damn shame.


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Originally Posted by tex_n_cal


The .445 Supermag case has the same head as the .44 mag, and is about .325" longer. Starline sells the brass, so it may be a good candidate for the .44 mag shot shell.
.


I wasn't aware of the .445 Supermag case. Thanks, I'm gonna get some and see how they work.


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Originally Posted by ColeYounger
If you don't have a 45 Colt at the moment, you need to forget about cleaning the bench for the time being and get yourself out and buy a 45!

[Linked Image]


The SAA and I just don't get along that well, but someday I'll have one of the stainless .45 Bisleys smile


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Now you're talkin', T&C...


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Originally Posted by DocRocket
Originally Posted by ColeYounger
Those look pretty keen. A lot of folks use wax to fill the ends. The thing I don't fully understand is your parent case. Why the .444? Why not use the .460 S&W instead, probably negating the need to cut the case and also allowing for a tighter fit in the cylinders? A .454 Casull could also be utilized, which would for sure be easier to obtain.


I started making these shells back in 2001, at which time the .460 didn't exist. There was a reason for not using the 454 case, but damned if I can remember what it was. In any case, I've still got a bunch of these cut-down 444 cases on hand, so that's what I use. When I run low on 'em I'll likely switch to the 460 case.

"Tighter fit" ain't the problem. One thing I didn't discuss above was that the first time you fire these shells, you'll only get about 2/3 the shot in them because you have to fire-form the cases to fill the cylinders, as it were.

Originally Posted by ColeYounger
An evil snake accosted my daughter out by the old cow shed the other day but unfortunately the dread viper had hid by the time I made my next round armed with the Governor. The thing actually reared up and hissed at her.


That's a damn shame.
I gotta admit that if I had ever heard of using a longer case filled with shot, I can't remember it. Seems like a very good idea and thanks for the tip.

I reloaded shotshells clear back in high school on a Lee. First reloading experience I had and I've never liked it. I knew that in a pinch, I could reload some shotshells for handguns, like the .44 Mag., but I just wasn't into it, like I said last year, when I got the Judge.

I understand about fireforming the case, but for some reason, I just feel like the closer the initial fit, the better. The .444 isn't exactly readily available either, unless I'm mistaken. I've never owned one and don't pay that much attention to availability, though they're probably...possibly a bit more available than the ones I mentioned or the Supermag.

Anyway, thanks for the idea.

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Nice job, good looking shotshell ---- However, 44 Special/Mag CCI capsules hold 140 grains of shot -- not 100. I load them every Spring with 7 1/2 or 8 or 9 shot. The #12 looks good, too.

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Neat thread. That reloading room looks familiar ... you a member over on the Marlin Owners forum by chance Doc? Seems I have seen pics of that reloading room over there.

You drinking Blue Moon while reloading? Shame on you.

Another cup of sorts, when you can find the right diameter, are straws, (I use the ones from Hardees), crimped and flattened on one end, then waxed-over for the cap although I cap with a piece of paper first to keep the wax out of the lead.

I too use an empty case that I've sanded sharp along the rim to punch wads ... but I use cork shelving liner material you can buy in a roll for cheap. It works great and stays flat when I am ramming it home with a wooden dowel rod.


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Fair enough, I was just using the figure quoted from the article in the 2001 book I used as my source for this project.

The value of 40 or 60 more grains of shot may be a quibble or not, but the density and uniformity of the shot patterns I get with these shotshells is a LOT better than I get with the blue plastic CCI shot cups.


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Originally Posted by SCRooster
Neat thread. That reloading room looks familiar ... you a member over on the Marlin Owners forum by chance Doc? Seems I have seen pics of that reloading room over there.


Nope, ain't me. I don't post on the Marlin forum, seein's how I don't have a Marlin at present. And I've only had this reloadin' setup for about 4 months. I moved here last September and my gear is still a mite disorganized, to say the least.

Originally Posted by SCRooster
You drinking Blue Moon while reloading? Shame on you.


Yer right. I usually drink Grain Belt while reloading.

Originally Posted by SCRooster
Another cup of sorts, when you can find the right diameter, are straws, (I use the ones from Hardees), crimped and flattened on one end, then waxed-over for the cap although I cap with a piece of paper first to keep the wax out of the lead.


Great idea! I've been tryin' to figger out how to make a workable shotshell for my 357 revolvers. I have a few 357 Maximum cases lying around, which work reasonably well for length, but without a plastic wad the patterns suck big time. If I can find a drinking straw diameter that fits the case, it might just work!


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Originally Posted by LarryfromBend
.... I load them every Spring with 7 1/2 or 8 or 9 shot. The #12 looks good, too.


The number 12 shot is the schitt. One shot with this stuff will turn a small rodent into jelly. It's freakin' rodent napalm, I tells ya!


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