What powder are you using?
2 Pyrodex pellets. No problem out of newer gun with 209 primers
Wait a sec dude.
Pyrodex pellets in a side lock???
That's why.
You got no powder under the nipple in.the flash channel.
Pyrodex pellets are meant to be center ignited .
Not loose powder side ignited.
Those pellets also have like a 5gr ring around the base that is supposed to lite off easier.
Kinda like a distinct darker colored line of it.
A musket cap will touch one off if center ignited like the older knights ignition system
209 primer in the newer knights and older ones with 209 conversion will ignite pellets.
Even with some very early inline guns center ignited with # 11 caps are not meant for pellets.
Some early Austin and Halleck guns IIRC were inline # 11 ignited.
Some of those guns predate pellets and are meant for loose powder only.
A #11 is not very hot or its flame pattern really concentrated.
Side lock with a percussion cap and pelllets????
That is your problem if it is what was going on from what I understand now.
Side locks need loose powder to fill the flash channel under the nipple.
Flame under nipple hit powder under and lites off the flash channel filled with powder in its 90° turn to main charge in barrel.
If your loading pellets into a side lock
That cap flame has nothing to ignite for probably almost 1/2 to
3/ 4 ths inch in the flash chamber.
And it might not even be around that little booster charge ring for ignition of a pellet due to actual breech design recess and that pellet booster ring setting slightly behind the actual flash hole into the barrel.
Dunno ...
I might have read this wrong in pellets in a sidekick and misunderstood you.