New Work Van Build Out.... - 05/21/20
Beav’s been busy the last few days...I finally retired my old 97 Ford e250 extended van with 247k miles for a new 1997 Ford e250 standard length work van with 51k miles.
I’ve been looking for a year to replace my old war horse van. Last week I found the same van, same year, same solid TritonV8 engine, but with only 51k miles on it, in excellent condition, with new brakes and tires. Service records indicated maintenance done at a Ford dealership like clockwork.
I had passed on several newer vans that came with interior cabinets and drawers already installed, preferring to build out the inside to fit my painting needs.
Van was listed at $7995, I bought it for $5980. I have $570 dollars in timber and miscellaneous do-dads to complete the interior.
Let’s take a look.
The Van
The ladder rack from my older van...Had to take the grinder and steel bristled head to clean up some light rust spots on the tubing and brackets. Gave everything a good coat of primer, then attacked everything with oil based, marine paint. Back to original condition.
The interior build consisted of eight 2x12x8’ Doug Fir. One 2x4x8’. Six 1x4x8’ and six sheets of 1/2” standard grade plywood. Sheet metal screws-various lengths, and torqx head 3.5 inch deck screws. I had a few sticks of 1x4” cedar I used for making drawer dividers.
The plan was to lay out a new plywood floor, covering the rubber floor coating that was already installed. Then build 3 drawers. Two 5’ ft long drawers in the rear, and one 4’ ft long drawer that would be reached from the side sliding door.
My thought was to use the huge drawers to carry brushes, roller cages/roller heads, masking tape and house prep equipment, getting it out of the way and cutting down on the number of shelves I had in my old van.
I use the top of the drawers that are covered in 1/2 plywood to load all my smaller ladders, drop sheets, sprayers, and paint for a project. I still needed a couple of shelves for items, so I built in two 10.5 wide x 7’ft long shelves on the left side of the van.
I left openings on the right and left side for 5 gallon buckets and additional items that just need a spot. My long poles will be placed in brackets on the interior roof. Broom and sprayer hose will find a home on hooks and the right side of the van.
More...😎
I’ve been looking for a year to replace my old war horse van. Last week I found the same van, same year, same solid TritonV8 engine, but with only 51k miles on it, in excellent condition, with new brakes and tires. Service records indicated maintenance done at a Ford dealership like clockwork.
I had passed on several newer vans that came with interior cabinets and drawers already installed, preferring to build out the inside to fit my painting needs.
Van was listed at $7995, I bought it for $5980. I have $570 dollars in timber and miscellaneous do-dads to complete the interior.
Let’s take a look.
The Van
The ladder rack from my older van...Had to take the grinder and steel bristled head to clean up some light rust spots on the tubing and brackets. Gave everything a good coat of primer, then attacked everything with oil based, marine paint. Back to original condition.
The interior build consisted of eight 2x12x8’ Doug Fir. One 2x4x8’. Six 1x4x8’ and six sheets of 1/2” standard grade plywood. Sheet metal screws-various lengths, and torqx head 3.5 inch deck screws. I had a few sticks of 1x4” cedar I used for making drawer dividers.
The plan was to lay out a new plywood floor, covering the rubber floor coating that was already installed. Then build 3 drawers. Two 5’ ft long drawers in the rear, and one 4’ ft long drawer that would be reached from the side sliding door.
My thought was to use the huge drawers to carry brushes, roller cages/roller heads, masking tape and house prep equipment, getting it out of the way and cutting down on the number of shelves I had in my old van.
I use the top of the drawers that are covered in 1/2 plywood to load all my smaller ladders, drop sheets, sprayers, and paint for a project. I still needed a couple of shelves for items, so I built in two 10.5 wide x 7’ft long shelves on the left side of the van.
I left openings on the right and left side for 5 gallon buckets and additional items that just need a spot. My long poles will be placed in brackets on the interior roof. Broom and sprayer hose will find a home on hooks and the right side of the van.
More...😎