Montanaman.
Im confused about Wilson headspace and your info. Not doubting or calling you out. But do you mind to clarify
This is from their FAQ’s section
“Our AR barrels are individually headspaced to a master USGI bolt to .002-003” tolerance. They will work with any quality USGI “Mil-Spec” parkerized bolt without headspacing. Plating or other finishes may add tolerances that decrease headspace. To check headspace properly you must follow the manufacturers recommendations on gauge use. With a clean chamber remove the ejector and extractor from your bolt. Do not slam headspace gauges in your chamber using spring tension or excessive force. Use only gravity or hand pressure to gauge check your chambers.”
There's nothing to be confused about.
Two different WC barrels & 6 different bolts from Radian, Faxon, RCA, RTB, Geiselle & AO..............all "mil-spec" bolts from very reputable sources, with either a phosphate or nitrided surface. ( I actually bought 2 additional bolts hoping one would fit)
None of the bolts would close on a 1.4636" Forster Go gauge; this is a minimum HS gauge & measure at "zero" with an RCBS 223/5.56 gauge.
This means that in practice, they are not exactly delivering barrels that they say they are delivering with .002-.003" of HS.
However, there are manufacturing tolerances on bolts that can, & do, affect HS, but given the bolts tested & measured as being within spec for bolt dimensions, my conclusion is that Wilson barrels at very tight on their barrel / extension HS dimensions.
If a bolt in a given barrel / extension will not close on a Go gauge, it is also very likely that it will not close on all brands of new factory ammo & that is a problem, IMO. YMMV
Various brands of ammo will typically measure from around minus .003-4", max to as little as zero, as measured in reference to a 1.4636 HS dimension. (However, having said that, as an AR bolt slams closed it will generally crush fit rounds that are around .002" too long, if that situation is OK with you; it is not OK with me as a steady diet routine. (I have ammo from 7 or 8 manufacturers & some would close, some would not.)
So I selected the phosphate bolt that was the closest to closing on the Go gauge, (would not close on a minus .001" gauge, but would close on a minus .002" gauge), & stoned & measured each bolt lug to get the bolt to close on the Go gauge.
I have built probably 25+ guns, with a variety of barrels & I have never had any other barrel from any other manufacturer that I could not get a bolt to fit, almost all w/o sorting bolts.
With 2 WC barrels, both were tight on HS to the point that I would not use them as is & WC will not provide a matched bolt...................I called & offered to buy one, they said they don't sell matched bolts & barrels.
The barrels are fine otherwise & once HS'ed correctly, shoot just fine.
MM