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fremont Offline OP
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What's the old rule of thumb? e.g., Fastest powder at [minimum OR maximum] published charge weight?

I have 35 Whelen brass I want to do in my AI chamber. Was thinking of using 3031.


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In my 257 AI I've always chosen a load that is on the upper end for the standard cartridge and they've worked well.

The other way you can go, throat allowing, is to use a relatively mild load for the standard chambering and seat the bullet into the rifling to ensure correct headspacing. That'll create enough pressure to form the case, too.

Good luck!

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The best way is using a fairly hot full charge load this insures the case will be formed properly or as close to your chamber as possible.

You usually not going to get a fully fireformed case after 1 firing which is why a close to max or at max charge will give you the best results, and gives you more consistant results from the 2nd to 3rd firing.

Last edited by heavywalker; 03/28/10.







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A properly cut AI chamber should have a .004"(or so, some like more) crush of the neck/shoulder junction into the same junction in the chamber to establish headspace without relying on the bullet to do anything.

I agree with Heavy, max or near max loads will perform the best to fireform brass.

Last edited by nsaqam; 03/28/10.

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I always use a max load (for the parent cartridge) of fast burning powder to fireform. Much of the energy is spent expanding the brass to fill the larger Ackley chamber. A light load will result in "Weatherby" shoulders, requiring another fireform to achieve sharp shoulders.


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Originally Posted by SST
A light load will result in "Weatherby" shoulders, requiring another fireform to achieve sharp shoulders.


Yup, this is my experience as well. I tried to get out cheap on my first round of fireforming by using low-power loads of slow powder and this is what I got for my effort.

Go for middle-high to nearly highest loads for parent cartridge and you should do great.

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What if you got some factory loads?

Say some factory .243 win's going in an Ackley chamber?


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Most factory .243 win is loaded plenty hot to make forming very easy.


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Thats what I thought...Thx


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Using a near max load of 3031 under 225 SGKs loaded about .015"-.020" from lands. Will report back.

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This is not your caliber but it is a good illustration of what heppens when you don't follow instructions. This case was fired in my .30-30 AI Contender rifle and you can see this case is about to blow. A complete separation in a Contender would not be very nice. All the cases I used for fire forming had been loaded many times. First no no. Then I took the full power loads out of Ackleys book with IMR 3031 and reduced them by one grain. Second no no. Every one of these cases cracked when I fired them but I was in heavy shade at the range and didn't notice them until the fourth shot. When I sat the fourth case on the bench the head fell completely off. Then I saw the cracks in the others. I read later that an AI cartridge should basically use about 5% more powder than the parent cartridge. I calculated what was listed in Ackley's book and it was much more than 5%. Now I only use new brass and work very carefully. I have been handloading for 25 years and this proves that I can still be a DA with new toy. Thanks guys. Dee

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fremont,

I discovered if one uses a full case of powder the neck does not shorten. When a lighter charge is used necks shorten.

I like to load up a bunch and go rabbit hunting. This generates fun practice while fireforming brass.


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Originally Posted by fremont
Using a near max load of 3031 under 225 SGKs loaded about .015"-.020" from lands. Will report back.
Worked great. Nice crisp shoulder. Shortened .005"-.010" from standard 35 Whelen case.

Great advice, Blowtorch.


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