Measure the OD of the neck of a loaded round, if you are using a bushing die, the bushing should be approx. 0.002 less than the OD of a loaded round. If you are using the same dies to reload the rounds after fireforming then you may have some misadjustment or the dies are not for an improved round. Also measure the OD of your expander ball. If you happen to not be using an expander ball when you resize the necks, you might be oversizing the neck. I would also check the OD of the bullets. Did you chamfer the necks before trying to seat the bullets?Rick.