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Joined: Oct 2011
Posts: 59,256 Likes: 39
Campfire Kahuna
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Campfire Kahuna
Joined: Oct 2011
Posts: 59,256 Likes: 39 |
Like I said before, make a pattern and use a 700.00 plasma cutter. Once you figure out the settings you will have baby butt smooth edges and be able to make any adjustments to your pattern anytime you want.
As for putting multiple pieces together use a good quality double stick tape. I used to do this with wood pieces that needed to be identical. A good brand for this is 3m, you will need to wipe the metal off with brake clean before applying the tape.
Paul
"I'd rather see a sermon than hear a sermon".... D.A.D.
Trump Won!, Sandmann Won!, Rittenhouse Won!, Suck it Liberal Fuuktards.
molɔ̀ːn labé skýla
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Joined: Nov 2011
Posts: 4,980 Likes: 10
Campfire Tracker
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Campfire Tracker
Joined: Nov 2011
Posts: 4,980 Likes: 10 |
The more parts you contract for the cheaper they are per part. We were installing several miles of 60” reinforced concrete pipe and I was getting prices. One sales rep told me this. I told him to just keep sending it until it was free. He backed away from that estimate.
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Joined: Feb 2010
Posts: 16,153 Likes: 3
Campfire Ranger
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Campfire Ranger
Joined: Feb 2010
Posts: 16,153 Likes: 3 |
Have you inquired at a local tool and did shop?
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Joined: Jan 2023
Posts: 495 Likes: 2
Campfire Member
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Campfire Member
Joined: Jan 2023
Posts: 495 Likes: 2 |
Try calling A1 Jet in Sioux Falls. I've made lots dies and purchased many punch presses and the size of these fish decoys would require quite a bit of press tonnage. With your volumes it would not pay. Give A1 a call and just visit with them about your needs.
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Joined: Feb 2008
Posts: 13,607
Campfire Outfitter
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OP
Campfire Outfitter
Joined: Feb 2008
Posts: 13,607 |
Like I said before, make a pattern and use a 700.00 plasma cutter. Once you figure out the settings you will have baby butt smooth edges and be able to make any adjustments to your pattern anytime you want.
As for putting multiple pieces together use a good quality double stick tape. I used to do this with wood pieces that needed to be identical. A good brand for this is 3m, you will need to wipe the metal off with brake clean before applying the tape. Thanks for the tip, I might try that with my band saw. Thanks for the other tips and ideas, keep em coming if you have any
Beware of any old man in a profession where one usually dies young.
Calm seas don't make sailors.
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Joined: Jun 2012
Posts: 966
Campfire Regular
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Campfire Regular
Joined: Jun 2012
Posts: 966 |
I'd create cad files for each size you need and have someone with an abrasive water jet cut them for you. I suspect they have nesting software to fill out the stock area.
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Joined: Jul 2010
Posts: 817
Campfire Regular
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Campfire Regular
Joined: Jul 2010
Posts: 817 |
Just a thought, having been an offshore fisherman for many years, i often used what are referred to as (birds) when trolling, especially for tuna. They come in various shapes and sizes and resemble fish more so than birds. Im thinking that plastic might be the best choice for the entire thing, and then painted. Molds for the whole thing then pouring them as a unit might be a good way to go.
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Joined: Feb 2008
Posts: 13,607
Campfire Outfitter
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OP
Campfire Outfitter
Joined: Feb 2008
Posts: 13,607 |
Just a thought, having been an offshore fisherman for many years, i often used what are referred to as (birds) when trolling, especially for tuna. They come in various shapes and sizes and resemble fish more so than birds. Im thinking that plastic might be the best choice for the entire thing, and then painted. Molds for the whole thing then pouring them as a unit might be a good way to go. I'm familiar with them, not really looking to invent a new way to make decoys though. I just need a more efficient way to cut the fins. I had considered your idea at one point, but it seems the traditional method is most popular and easiest to make. Not sure if anyone looked at the fins on the pics posted but they aren't very thick, a tin snips cuts them easy enough but the consistent of curves and size is the time consuming part. I'm thinking a plasma cutter or water jet is way overkill.
Beware of any old man in a profession where one usually dies young.
Calm seas don't make sailors.
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Joined: Dec 2004
Posts: 9,743 Likes: 15
Campfire Outfitter
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Campfire Outfitter
Joined: Dec 2004
Posts: 9,743 Likes: 15 |
Just depends on what it's worth to ya, how many you need and how fast you gotta have them.
A programmable plasma cutter could be set to repetitivly cut the same pattern out of a single sheet, one could probably cut out 100 small fins without touching it in the time it'd take you to have lunch. But it comes at a price.
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Joined: Feb 2008
Posts: 13,607
Campfire Outfitter
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OP
Campfire Outfitter
Joined: Feb 2008
Posts: 13,607 |
I think I'm gonna try 24ga 1.5" duct banding and cut the ends to a curve with a tin snips. It'll greatly cut down on time and waste material. Plus it's only about twenty bucks for 80' on Amazon.
Beware of any old man in a profession where one usually dies young.
Calm seas don't make sailors.
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Joined: Aug 2009
Posts: 9,920 Likes: 1
Campfire Outfitter
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Campfire Outfitter
Joined: Aug 2009
Posts: 9,920 Likes: 1 |
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