TLDR; While all other properties of the PPU brass appears to be quite good for the price, the neck run-out of the 7.62x54r brass I recently acquired is atrocious.
I recently decided that after owning a Mosin Nagant M44 for many years that I wanted to reload for it. While I do have two boxes of factory ammo with boxer primed brass cases, only a few rounds have been fired out of each box and I would need to acquire brass.
Looking around I was only able to find 3 brands of unfired brass available: Prvi Partizan, Lapua, and Peterson. Both Lapua and Peterson are more expensive and I'm not looking to attempt to turn a sow's ear into a silk purse here. Nothing about this mil-surp has ever screamed precision. I've heard decent things about PPU in the past and got two bags of it from Grafs.com.
Everything about the first appearance of the brass looked good. For grins, I grabbed a handful of brass and my primer pocket uniformer to see how much the pockets would get cleaned up. It didn't even touch them (fairly deep primer pockets) but eyeballing them they look well cut and very uniform. I decided to check for burrs around the flash hole and used a flash hole deburrer. Nothing was trimmed, and the flash holes felt quite smooth in contrast to typical American brass like Remington and Winchester that usually do have a burr. (I know, these are quite unnecessary steps for a military surplus rifle incapable of resolving any difference in brass from cleaned up primer pockets or flash holes. I was just doing it to get a feel for the brass). The length of the brass was very uniform with the cases coming in at 2.101". The trim-to length for 7.62x54R is 2.105" so they were slightly short, but not by much.
With initial good impressions I loaded up the first 10 rounds using a powder coated lead bullet (Missouri Bullet company #1 Russian-Grooveless, 167gr, 0.312"). Since the Lyman M-die in 0.311" wasn't available before Christmas, I got a Lee Universal case expander and used that to expand the necks to 0.312" prior to charging and seating.
After loading the initial cartridges, I ran them across my RCBS CaseMaster and was surprised with with worst run-out I've seen from any of my handloads; 0.006-0.010" TIR with most coming in around 0.008". I believe the best I saw was one round had 0.005" TIR.
My first thought was perhaps the cheaper Lee Pacesetter dies I acquired were to blame (I did purchase and use the 0.311" expander instead of the included 0.308" expander), but my next thought was it could be the brass.
I grabbed 20 pieces of unloaded brass and took a number of measurements:
The case lengths were very uniform with 19 of the 20 coming in between 2.099" and 2.102". and the final 1 coming in at 2.106".
The case shoulders were very uniform with all of them being 3.630-3.631" on the Hornady cartridge headspace comparator using the "D" 0.400 insert.
The case neck thickness was more uniform than I see on typical American brass like Remington or Winchester.
6 cases had <= 0.0005" neck thickness variation
8 cases had ~0.001" neck thickness variation
2 cases had ~0.0015" neck thickness variation
4 cases had ~0.002" neck thickness variation
Frankly, up to this point the brass seemed quite good quality for the price. Until I checked the run-out on the middle of the necks of the unloaded brass.
2 of the 20 (10%) had a neck runout of 0.007"!
8 out of 20 (40%) had a neck runout of 0.006"!
5 out of 20 (25%) had a neck runout of 0.005".
2 out of 20 (10%) had a neck runout of 0.004".
2 out of 20 (10%) had a neck runout of 0.003".
And only 1 out of the 20 tested had a neck run-out of 0.002".
Nothing tested better than 0.002" neck run-out. 85% of the brass has worse run-out than I usually accept in my fully loaded rounds.
I guess I shouldn't be surprised I'm getting 0.008" run-out on loaded rounds when the starting neck run-out is so atrocious. In fact, it seems the Lee dies didn't fair so badly considering what I started with.
For comparison I had a Winchester 6.5x55 case sitting on the bench next to the CaseMaster and tested it's run-out on the middle of the neck. The needle barely moved, not even registering 0.0005" run-out.
I'm not sure I've ever bothered to test the run-out on unloaded brass before, but I never expected to see it so bad.
What has been your experience with PPU brass? Is this typical?
Is there anything that can be done for these cases with such bad neck run-out? Any way to "correct" it, other than trashing the brass or just accepting possibly even worse than normal accuracy from an old mil-surp rifle?
Thanks for taking the time to read this novella.