Originally Posted by smokepole
I'm thinking on the next loading I'll size in two steps, first run the expander ball through the neck, then remove it and FL size without it.

If you've got a pair of dial calipers around, you could take the neck expander out of the die, chuck it up in a hand drill and spin it while pinching a piece of fine sandpaper around it until you reduce its diameter .002" or so. To smooth it out afterwards use a piece of Scotchbrite on it while it's spun in the drill.

Wear a glove. It's going to get hot during the sanding process.