DoubleD look at the bore to choke transition with the flush choke snugly threaded I’m guessing it won’t be a smooth transition like with the Brileys ; Hence the donut blown pattern.
Send a picture with your warranty complaint, maybe they can resolve it, or not. Sometimes a flush IC is all you want to Hunt with, so it is worth pursuing.
What shotgun is it ?
Bailey chokes are top tier, but not always perfect. I got a set once that needed the threads cleaned up